金属热处理 ›› 2025, Vol. 50 ›› Issue (10): 261-270.DOI: 10.13251/j.issn.0254-6051.2025.10.043

• 表面工程 • 上一篇    下一篇

离子渗氮/物理气相沉积CrN复合处理P20钢的组织与性能

曹驰1,2, 郭飞胜1, 於启鹏2, 李侃涛1, 欧凯奇1   

  1. 1.兰州理工大学 材料科学与工程学院, 甘肃 兰州 730050;
    2.兰州理工大学 温州泵阀工程研究院, 浙江 温州 325105
  • 收稿日期:2025-05-09 修回日期:2025-08-25 出版日期:2025-10-25 发布日期:2025-11-04
  • 作者简介:曹 驰(1969—),男,高级工程师,博士,主要研究方向为金属材料表面强化和模具设计制造技术,E-mail: caochi@lut.edu.cn
  • 基金资助:
    温州市特种泵阀材料重点实验室专项(2024ZDSYS)

Microstructure and properties of P20 steel treated by ion nitriding/CrN physical vapor deposition composite treatment

Cao Chi1,2, Guo Feisheng1, Yu Qipeng2, Li Kantao1, Ou Kaiqi1   

  1. 1. School of Materials Science and Engineering, Lanzhou University of Technology, Lanzhou Gansu 730050, China;
    2. Wenzhou Pump and Valve Engineering Research Institute, Lanzhou University of Technology, Wenzhou Zhejiang 325105, China
  • Received:2025-05-09 Revised:2025-08-25 Online:2025-10-25 Published:2025-11-04

摘要: 采用双辉光等离子渗氮技术及物理气相沉积技术在P20塑料模具钢表面分别进行渗氮处理、物理气相沉积CrN涂层及两种工艺的复合处理,通过扫描电镜、电子探针和X射线衍射仪等设备分析试样的显微结构、元素分布及物相变化,利用磨痕形貌和三维轮廓评估对耐磨性进行分析,采用电化学试验测试试样的耐腐蚀性能。结果表明,渗氮/PVD-CrN复合处理试样表面形成均匀致密的面心立方结构CrN涂层,其主要沿(111)、(200)和(311)晶面生长,硬度较基体大幅提升,表面硬度达1785 HV0.05,涂层下方为ε-Fe(2, 3)N和γ′-Fe4N相组成的化合物层及扩散层,有效硬化层深度达到约340 μm。与基体及单一处理的试样相比,渗氮/PVD-CrN复合处理显著改善了P20钢的耐磨性,磨痕宽度和深度均明显减小;耐腐蚀性能也明显增强,自腐蚀电流密度从7.71×10-6 A/cm2(基体)减小到0.67×10-6 A/cm2

关键词: P20钢, 双辉光离子渗氮, 物理气相沉积, 组织, 耐磨性, 耐蚀性

Abstract: CrN physical vapor deposition (PVD) was conducted respectively on the surface of P20 plastic mold steel without or after double glow plasma nitriding. The microstructure, element distribution, and phase composition of the nitrided, CrN deposited, and nitriding/CrN-deposition composite treated specimens were respectively analyzed using scanning electron microscope (SEM), electron probe microanalysis (EPMA), and X-ray diffractometer (XRD). The wear resistance was evaluated through wear scar morphology and 3D profilometry, while the corrosion resistance was tested via electrochemical experiments. The results indicate that a uniform and dense face-centered cubic (FCC) structured CrN coating is formed on the surface of the composite treated specimen, which mainly grows along the (111), (200), and (311) crystal planes. The surface hardness is significantly increased compared to the P20 steel substrate, reaching 1785 HV0.05. At the bottom of the coating, there is a compound layer composed of ε-Fe(2,3)N and γ′-Fe4N phases along with its diffusion layer, with an effective hardened layer depth of about 340 μm. Compared with the substrate and specimens subjected to single treatment, the nitriding/PVD-CrN composite treatment significantly improves the wear resistance of the P20 steel, as evidenced by obvious reductions in both the width and depth of wear scars. Moreover, the corrosion resistance is notably enhanced, with the self-corrosion current density decreasing from 7.71×10-6 A/cm2(substrate) to 0.67×10-6 A/cm2.

Key words: P20 steel, double glow plasma nitriding, physical vapor deposition, microstructure, wear resistance, corrosion resistance

中图分类号: