金属热处理 ›› 2026, Vol. 51 ›› Issue (1): 302-309.DOI: 10.13251/j.issn.0254-6051.2026.01.046

• 表面工程 • 上一篇    下一篇

S55C钢工件厚度对激光表面淬火组织与性能的影响

李琦1, 王博1,2, 程战2, 王生希2, 朱挺3, 李日榜2, 赵凯鹏2   

  1. 1.宁波大学 机械工程与力学学院, 浙江 宁波 315211;
    2.中国机械总院集团宁波智能机床研究院有限公司, 浙江 宁波 315700;
    3.申科滑动轴承股份有限公司, 浙江 绍兴 311800
  • 收稿日期:2025-07-28 修回日期:2025-10-30 出版日期:2026-01-25 发布日期:2026-01-27
  • 通讯作者: 王 博,高级工程师,硕士生导师,博士,E-mail: wangbo@camsouth.com.cn
  • 作者简介:李 琦(1999—),男,硕士研究生,主要研究方向为激光表面改性,E-mail: 2211090132@nbu.edu.cn。
  • 基金资助:
    诸暨市“揭榜挂帅”项目(2024J05)

Effect of S55C steel workpiece thickness on microstructure and properties treated by laser quenching

Li Qi1, Wang Bo1,2, Cheng Zhan2, Wang Shengxi2, Zhu Ting3, Li Ribang2, Zhao Kaipeng2   

  1. 1. Faculty of Mechanical Engineering and Mechanics, Ningbo University, Ningbo Zhejiang 315211, China;
    2. China Academy of Machinery Ningbo Academy of Intelligent Machine Tool Co., Ltd., Ningbo Zhejiang 315700, China;
    3. Shenke Slide Bearing Co., Ltd., Shaoxing Zhejiang 311800, China
  • Received:2025-07-28 Revised:2025-10-30 Online:2026-01-25 Published:2026-01-27

摘要: 采用恒定激光参数(功率750 W、扫描速度7.5 mm/s)对不同厚度(h=2.5~15.0 mm)的S55C钢件进行激光表面淬火处理,并结合数值模拟,研究了厚度对该钢组织、硬度和耐磨性的影响。结果表明,所有试样淬硬层均由马氏体与残留奥氏体构成,当厚度h<7.5 mm时,组织中还存在屈氏体;当h≥7.5 mm时,马氏体组织更细小,残留奥氏体含量降低。在2.5~7.5 mm厚度范围内,显微硬度随厚度的增加而快速增大,当h=7.5 mm时硬度最大,达到780 HV0.5,之后随厚度的进一步增大,硬度基本不变。淬火深度(硬度>600 HV0.5)也随厚度增加而增加,当h≥7.5 mm时,淬火深度变化不大,基本为0.5 mm。模拟试验分析认为,当冷却速率≥2.1×103℃/s时,可获得高硬度(≥600 HV0.5)的细密马氏体组织,满足导轨淬火要求。摩擦磨损试验表明,随着试样厚度增加,平均摩擦因数与磨损量总体下降,磨损机制由磨粒磨损、黏着磨损、疲劳磨损和氧化磨损共同作用,逐渐转变为以磨粒磨损和氧化磨损为主。

关键词: S55C钢, 激光淬火, 工件厚度, 显微组织, 硬度, 耐磨性

Abstract: S55C steel workpieces with different thicknesses (h=2.5-15.0 mm) were subjected to laser surface quenching treatment with constant laser parameters (power of 750 W, scanning speed of 7.5 mm/s). And combining with numerical simulation, the effect of workpiece thickness on the microstructure, hardness, and wear resistance of the steel was investigated. The results show that the hardened layer of all the specimens consistes of martensite and retained austenite. When h<7.5 mm, there is still troostite in the microstructure. While, when h≥7.5 mm, the martensite becomes finer and the content of retained austenite is lower. In the thickness range of 2.5-7.5 mm, the microhardness increases rapidly with increasing thickness, reaching a maximum value of approximately 780 HV0.5 at 7.5 mm. Subsequently, as the thickness further increases, the hardness remains basically unchanged. The hardened depth (defined as the region with hardness >600 HV0.5) also increases with thickness until h≥7.5 mm, beyond which it stabilizes at about 0.5 mm. The simulation and analysis indicate that a cooling rate ≥2.1×103℃/s is required to form a fine martensitic structure with high hardness (≥600 HV0.5), meeting the hardening requirements for guide rails. The friction and wear tests reveal that both the average friction coefficient and wear mass loss generally decrease with increasing thickness. The dominant wear mechanism transforms from a combination of abrasive, adhesive, fatigue, and oxidative wear to predominantly abrasive and oxidative wear.

Key words: S55C steel, laser quenching, workpiece thickness, microstructure, hardness, wear resistance

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