金属热处理 ›› 2025, Vol. 50 ›› Issue (6): 131-138.DOI: 10.13251/j.issn.0254-6051.2025.06.021

• 工艺研究 • 上一篇    下一篇

热等静压对镍基单晶高温合金CMSX-4组织与性能的影响

王鑫奕, 玄伟东, 张诚江, 张翔宇, 余旭, 王保军, 屠挺生, 任忠鸣   

  1. 上海大学 材料科学与工程学院 省部共建高品质特殊钢冶金与制备国家重点实验室, 上海 200444
  • 收稿日期:2024-12-15 修回日期:2025-03-20 出版日期:2025-06-25 发布日期:2025-07-08
  • 通讯作者: 玄伟东,教授,博士,E-mail:wdxuan@shu.edu.cn
  • 作者简介:王鑫奕(1999—),男,硕士研究生,主要研究方向为高温合金凝固与热处理,E-mail:wxy0612@shu.edu.cn。
  • 基金资助:
    国家自然科学基金(52274386,92060104);上海市经信委工业强基项目(GYQJ-2022-2-02);航空科学基金重点项目(2022Z0470S6001); 上海市商用飞机发动机联合创新项目(AR966)

Effect of hot isostatic pressing on microstructure and properties of nickel-based single-crystal superalloy CMSX-4

Wang Xinyi, Xuan Weidong, Zhang Chengjiang, Zhang Xiangyu, Yu Xu, Wang Baojun, Tu Tingsheng, Ren Zhongming   

  1. State Key Laboratory of Advanced Special Steel, School of Materials Science and Engineering, Shanghai University, Shanghai 200444, China
  • Received:2024-12-15 Revised:2025-03-20 Online:2025-06-25 Published:2025-07-08

摘要: 采用金相显微镜(OM)、扫描电镜(SEM)、X射线能谱分析(EDS)组织表征、高温拉伸性能测试等手段,探究了热等静压处理对第二代镍基单晶高温合金CMSX-4微观组织、高温拉伸性能的影响。结果表明,热等静压处理显著减少了合金铸件显微孔洞数量,热等静压处理后孔隙率降低了64.3%,同时合金枝晶元素偏析情况得到了改善。对于950 ℃和1100 ℃高温拉伸性能,相比热处理态试样,热等静压后热处理态试样在保持合金屈服强度的同时,断裂总延伸率分别提高了12.1%和8.3%。CMSX-4合金在高温拉伸断口表现出解理断裂特征,HIP处理有效闭合了微孔,使断裂模式从微孔形核开裂转变为在残余微小共晶处开裂,显著提升了合金的高温拉伸性能。

关键词: 高温合金, 热等静压, 显微组织, 高温拉伸

Abstract: Effect of hot isostatic pressing (HIP) treatment on microstructure and high-temperature tensile properties of second-generation nickel-based single-crystal superalloy CMSX-4 was investigated by using optical microscope(OM), scanning electron microscope(SEM), energy-dispersive X-ray spectroscopy(EDS) for microstructure characterization, and high-temperature tensile properties testing. The results show that HIP treatment significantly reduces the number of microporosities in the alloy casting, with a porosity reduction of 64.3%. Additionally, the elemental segregation in the dendritic structure of the superalloy is reduced. For the high-temperature tensile properties at 950 ℃ and 1100 ℃, compared to the as-heat-treated specimens, the HIP-treated and subsequently heat-treated specimens exhibit an improvement in total extension of 12.1% and 8.3%, respectively, while maintaining the yield strength of the superalloy. The fracture surfaces of the CMSX-4 superalloy after high-temperature tensile testing show cleavage fracture characteristics. HIP treatment effectively seals the microporosities, altering the fracture mode from nucleation and cracking at microporosities to cracking at residual small eutectic regions. This significantly enhances the high-temperature tensile properties of the superalloy.

Key words: superalloy, hot isostatic pressing, microstructure, high-temperature tensile

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