金属热处理 ›› 2025, Vol. 50 ›› Issue (6): 217-221.DOI: 10.13251/j.issn.0254-6051.2025.06.033

• 工艺研究 • 上一篇    下一篇

热浸镀工艺对铝/钢双金属液-固复合铸造界面组织与性能的影响

吴博1, 张晓波1, 戴万祥2, 刘海波2, 王麒瑜3   

  1. 1.兰州理工大学 省部共建有色金属先进加工与再利用国家重点实验室, 甘肃 兰州 730050;
    2.六盘山实验室, 宁夏 银川 756499;
    3.宁夏大学 机械工程学院, 宁夏 银川 750021
  • 收稿日期:2024-12-27 修回日期:2025-03-08 出版日期:2025-06-25 发布日期:2025-07-08
  • 通讯作者: 张晓波,副研究员,博士,E-mail: zxbvictory@163.com
  • 作者简介:吴 博(1998—),男,硕士研究生,主要研究方向为铝/钢异种金属连接,E-mail: 760823200@qq.com。
  • 基金资助:
    甘肃省科技重大专项(22ZD6GA008);六盘山实验室基础科研项目(LPS-2024-KY-D-JC-0019,LPS-2024-KY-D-JC-0018)

Effect of hot-dipping process on microstructure and properties of aluminium/steel bimetallic liquid-solid composite interface

Wu Bo1, Zhang Xiaobo1, Dai Wanxiang2, Liu Haibo2, Wang Qiyu3   

  1. 1. State Key Laboratory of Advanced Processing and Recycling of Nonferrous Metals, Lanzhou University of Technology, Lanzhou Gansu 730050, China;
    2. Liupanshan Laboratory, Yinchuan Ningxia 756499, China;
    3. School of Mechanical Engineering, Ningxia University, Yinchuan Ningxia 750021, China
  • Received:2024-12-27 Revised:2025-03-08 Online:2025-06-25 Published:2025-07-08

摘要: 选用纯铝和304不锈钢,采用液-固复合铸造制备铝/钢双金属复合材料,利用扫描电镜和万能拉伸试验机探究304不锈钢在纯铝熔体中热浸镀不同时间(1,3,5,10 min)对铝/钢双金属复合材料界面组织及力学性能的影响。结果表明,铝/钢双金属液-固复合是一个溶解形成界面后互相扩散而使界面生长的过程,且随着热浸镀时间的延长,扩散层厚度逐渐增加。热浸镀3 min时,扩散层厚度约为19.7 μm,热浸镀10 min时,扩散层厚度最高,约为36.3 μm,相比热浸镀3 min时提升了84.3%。热浸镀最佳保温时间为3 min,铝/钢复合试样的抗拉强度达到最大值21.2 MPa,随着热浸镀时间的延长,抗拉强度呈现先升高后降低的趋势,这是由于形成了更多的脆性金属间化合物,产生裂缝,导致结合效果降低。

关键词: 铝/钢双金属, 液-固复合铸造, 热浸镀, 界面扩散, 显微组织, 力学性能

Abstract: Aluminium/steel bimetallic composites were prepared with pure aluminium and 304 stainless steel by liquid-solid composite casting, and effects of hot-dipping time (1, 3, 5, 10 min) of the steel in pure aluminium melt on the interface microstructure and mechanical properties of aluminium/steel bimetallic composites were investigated by scanning electron microscope and universal tensile testing machine. The results show that the aluminium/steel bimetallic compositing is a process of dissolution to form an interface and then diffuse within each other to make the interface grow, and the thickness of the diffusion layer increases gradually with the hot-dipping time. The thickness of the diffusion layer is about 19.7 μm for 3 min hot-dipping. After 10 min hot-dipping, the diffusion layer thickness is about 36.3 μm, increased by about 84.3% than that of hot-dipping for 3 min. The optimum hot-dipping time is 3 min, and the tensile strength of the aluminium/steel composite specimen reaches the maximum value of 21.2 MPa. With the increase of hot-dipping time, the tensile strength shows a tendency of increasing and then decreasing due to the formation of more brittle intermetallic compounds, which generate cracks and lead to reduction of the bonding effect.

Key words: aluminium/steel bimetal, liquid-solid composite casting, hot-dipping, interface diffusion, microstructure, mechanical properties

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