金属热处理 ›› 2021, Vol. 46 ›› Issue (5): 248-252.DOI: 10.13251/j.issn.0254-6051.2021.05.043

• 测试与分析 • 上一篇    下一篇

某电厂汽轮机20Cr1Mo1VNbTiB钢汽门螺栓开裂失效分析

李戈, 郭延军, 王鲁, 朱海宝, 田力男   

  1. 华电电力科学研究院有限公司, 浙江 杭州 310030
  • 收稿日期:2020-10-23 出版日期:2021-05-25 发布日期:2021-07-21
  • 作者简介:李 戈(1985—),男,高级工程师,学士,主要研究方向为电厂金属监督与金属部件失效分析,E-mail:ge-li@chder.com。

Cracking failure analysis of 20Cr1Mo1VNbTiB steel steam turbine valve bolts in a power plant

Li Ge, Guo Yanjun, Wang Lu, Zhu Haibao, Tian Linan   

  1. Huadian Electric Power Research Institute Co., Ltd., Hangzhou Zhejiang 310030, China
  • Received:2020-10-23 Online:2021-05-25 Published:2021-07-21

摘要: 针对某电厂汽轮机用20Cr1Mo1VNbTiB钢高压调速汽门螺栓和中压联合汽门螺栓开裂原因进行了失效分析。分析结果表明:两螺栓样品的化学成分及硬度均符合相关标准要求。两螺栓样品的显微组织局部存在混晶现象,且组织中存在大量大块硬脆的第二相—MC相。组织中大块的硬脆MC相可以作为裂纹形核点,会增加裂纹萌生几率,加速材料裂纹扩展,增加材料开裂失效倾向。该析出相具有较高硬度和高稳定性,热处理难以将其消除,通常在冶炼过程中形成,应加强冶炼工艺管控,避免出现大量大块硬脆的MC相。

关键词: 汽门螺栓, 20Cr1Mo1VNbTiB钢, 第二相, 裂纹

Abstract: Reasons of the cracking failure were analyzed for 20Cr1Mo1VNbTiB steel high pressure speed regulating valve bolt and medium pressure combination valve bolt in the steam turbine of a power plant. The results show that the chemical composition and hardness of the two bolt specimens are in accordance with the relevant standards. In the metallographic structure of the two bolt specimens, there are localized mixed grains and a large number of hard and brittle MC-type second phase particles, the latter of which can act as the crack nucleation sites, thus increasing the crack initiation probability, accelerating the crack propagation of the material, and increasing the crack failure tendency of the material. Such precipitated phases have high stability and are difficult to be eliminated by heat treatment, and are usually formed in the smelting process. Thus the smelting process control should be strengthened to avoid the occurrence of a large number of such hard and brittle MC phases.

Key words: valve bolts, 20Cr1Mo1VNbTiB steel, second phase, cracks

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