金属热处理 ›› 2023, Vol. 48 ›› Issue (6): 68-73.DOI: 10.13251/j.issn.0254-6051.2023.06.012

• 工艺研究 • 上一篇    下一篇

延长20Cr13钢制肥料挤压轧辊使用寿命的真空热处理技术

李博, 房颖, 李双喜   

  1. 河南机电职业学院, 河南 新郑 451191
  • 收稿日期:2022-11-25 修回日期:2023-04-16 发布日期:2023-08-11
  • 通讯作者: 李双喜,高级工程师,博士,E-mail:15890605077@163.com
  • 作者简介:李博(1981—),男,副教授,硕士,主要研究方向为汽车制造技术研究,E-mail:libo_aaa@163.com。

Vacuum heat treatment technology for prolonging service life of 20Cr13 steel fertilizer extrusion roller

Li Bo, Fang Ying, Li Shuangxi   

  1. Henan Mechanical and Electrical Vocational College, Xinzheng Henan 451191, China
  • Received:2022-11-25 Revised:2023-04-16 Published:2023-08-11

摘要: 为延长20Cr13钢肥料挤压轧辊使用寿命, 利用金相显微镜、扫描电镜和洛氏硬度计等研究了20Cr13不锈钢在不同温度真空淬火和180 ℃回火后的硬度、显微组织和耐酸腐蚀情况。结果表明, 试样在超过Ac1以上比较宽的温度范围淬火, 均可以获得一定含量的马氏体组织, 提高硬度。随着淬火温度的提高, 奥氏体化更充分, 基体的合金化程度更高, 在晶粒逐渐长大的同时, 残留奥氏体有所增加, 所以淬火回火后硬度先升后降, 但耐蚀性能却随淬火温度的提高而提高。同时, 将轧辊淬火后内孔线切割键槽的直角改为R0.5~R1, 有效减少了使用过程中沿键槽底部直角开裂的纵向裂纹发生概率。经1050 ℃淬火、180 ℃回火后的轧辊现场使用验证, 淬火后获得合理的显微组织, 比单纯追求轧辊的高硬度更利于提高轧辊耐磨损腐蚀性能, 大大提高使用寿命。改进后每对轧辊平均挤压肥料颗粒寿命达800~1000 t, 相比于1000 ℃淬火、180 ℃回火轧辊, 寿命提高了2倍多。

关键词: 肥料挤压轧辊, Cr13型不锈钢, 真空淬火, 残留奥氏体, 磨损腐蚀, 键槽圆角过渡

Abstract: In order to prolong the service life of 20Cr13 steel fertilizer extrusion roller, the hardness, microstructure, and acid corrosion resistance of the 20Cr13 stainless steel after vacuum quenching at different temperatures and tempering at 180 ℃ were studied using metallographic microscope, scanning electron microscope, and Rockwell hardness tester. The results show that when the specimen is quenched in a wide temperature range above Ac1, a certain amount of martensite structure can be obtained to improve the hardness. As the quenching temperature increases, the austenitization becomes more complete and the alloying degree of the matrix becomes higher, and as the austenite grains gradually grow, the residual austenite increases. Therefore, the hardness of the steel first increases and then decreases after quenching and tempering, but the corrosion resistance improves with the increase of quenching temperature. At the same time, by changing the right angle of the inner hole line cutting keyway of the quenched roller to R0.5-R1, the probability of longitudinal cracks cracking along the bottom right angle of the keyway during use is effectively reduced. After quenching at 1050 ℃ and tempering at 180 ℃, the on-site use verification of the roller shows that obtaining a reasonable microstructure after quenching is more conducive to improving the wear and corrosion resistance of the roller than simply pursuing high hardness, greatly improving its service life. After improvement, the average lifespan of extruded fertilizer particles for each pair of rollers reaches 800-1000, which is more than twice the lifespan compared to that of 1000 ℃ quenched and 180 ℃ tempered rollers.

Key words: fertilizer extrusion roller, Cr13 stainless steel, vacuum quenching, retained austenite, wear corrosion, keyway fillet transition

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