滚珠丝杠双频感应加热工艺的数值模拟

doi:10.13251/j.issn.0254-6051.2025.08.040

金属热处理 ›› 2025, Vol. 50 ›› Issue (8): 246-253.DOI: 10.13251/j.issn.0254-6051.2025.08.040

滚珠丝杠双频感应加热工艺的数值模拟

陈宝凤¹, 李明哲¹, 张文良¹, 李贤君¹, 孙立壮¹, 姜超¹, 闫牧夫²

1.中国机械总院集团北京机电研究所有限公司, 北京 100083;
2.哈尔滨工业大学材料科学与工程学院, 黑龙江哈尔滨 150001

收稿日期:2025-05-22 修回日期:2025-05-30 出版日期:2025-08-25 发布日期:2025-09-10
通讯作者: 姜超,研究员,E-mail:jiangchao@139.com
作者简介:陈宝凤(1990—),女,博士,主要研究方向为金属材料表面改性、热处理数值模拟、第一性原理计算等,E-mail:540066911@qq.com。

Numerical simulation of dual-frequency induction heating for ball screw

Chen Baofeng¹, Li Mingzhe¹, Zhang Wenliang¹, Li Xianjun¹, Sun Lizhuang¹, Jiang Chao¹, Yan Mufu²

1. China Academy of Machinery Beijing Research Institute of Mechanical & Electrical Technology Co., Ltd., Beijing 100083, China;
2. School of Materials Science and Engineering, Harbin Institute of Technology, Harbin Heilongjiang 150001, China

Received:2025-05-22 Revised:2025-05-30 Online:2025-08-25 Published:2025-09-10

摘要/Abstract

摘要： 针对滚珠丝杠感应加热过程中齿顶与凹槽温度分布不均的问题,提出一种渐进式双频感应加热工艺优化方法。通过构建多物理场耦合有限元模型,系统地研究了双频协同加热模式下,电流频率、电压和线圈扫描速度等参数配比对温度场均匀性的影响规律。结果表明,采用低频(500 Hz/75 V)预热与中频(2000 Hz/70 V)二次加热的协同模式,结合12 mm/s等速扫描工艺,能够使齿顶与凹槽温差控制在26 ℃以内,同时使齿顶与凹槽有效加热层深度分别满足5~8 mm和3~4 mm的技术要求。相较于常规单频工艺,该方法可显著改善齿顶与凹槽温度分布不均的问题,与仿形感应加热工艺水平相当。

关键词: 滚珠丝杠, GCr15钢, 双频感应加热, 数值模拟

Abstract: Aiming at the non-uniform temperature distribution between the tooth crest and groove of ball screw during induction heating, a progressive dual-frequency induction heating process optimization method was proposed. A multi-physics coupled finite element model was established to systematically investigate the influence of parameter combinations (current frequency, voltage, and coil scanning speed) on temperature field uniformity under dual-frequency cooperative heating. The results demonstrate that the synergistic mode combining low frequency preheating (500 Hz/75 V) and medium frequency secondary heating (2000 Hz/70 V), coupled with a constant scanning speed of 12 mm/s, effectively controls the temperature difference between the tooth crest and groove within 26 ℃. Simultaneously, the effective heating layer depths of the tooth crest and groove meet the technical requirements of 5-8 mm and 3-4 mm, respectively. Compared with conventional single-frequency processes, this method significantly improves the non-uniform temperature distribution between the tooth crest and groove, achieving performance levels comparable to profiling induction heating process.

Key words: ball screw, GCr15 steel, dual-frequency induction heating, numerical simulation

中图分类号:

TG156.33

陈宝凤, 李明哲, 张文良, 李贤君, 孙立壮, 姜超, 闫牧夫. 滚珠丝杠双频感应加热工艺的数值模拟[J]. 金属热处理, 2025, 50(8): 246-253.

Chen Baofeng, Li Mingzhe, Zhang Wenliang, Li Xianjun, Sun Lizhuang, Jiang Chao, Yan Mufu. Numerical simulation of dual-frequency induction heating for ball screw[J]. Heat Treatment of Metals, 2025, 50(8): 246-253.

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滚珠丝杠双频感应加热工艺的数值模拟

Numerical simulation of dual-frequency induction heating for ball screw

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