金属热处理 ›› 2022, Vol. 47 ›› Issue (3): 257-260.DOI: 10.13251/j.issn.0254-6051.2022.03.047

• 测试与分析 • 上一篇    下一篇

50CrVA钢弹簧氢致延迟断裂失效分析

李明祥1, 杨平1, 贺韡2, 张锰1, 王文博1   

  1. 1.中航西安飞机工业集团股份有限公司, 陕西 西安 710089;
    2.空军装备部驻西安地区第一军事代表室, 陕西 西安 710089
  • 收稿日期:2021-12-24 修回日期:2022-01-24 出版日期:2022-03-25 发布日期:2022-04-22
  • 作者简介:李明祥(1966—),男,研究员级高级工程师,主要研究方向为热表处理工程化应用,E-mail:conpersuc.yang@163.com

Failure analysis of hydrogen induced delayed fracture of 50CrVA steel spring

Li Mingxiang1, Yang Ping1, He Wei2, Zhang Meng1, Wang Wenbo1   

  1. 1. AVIC Xi'an Aircraft Industry Group Company Ltd., Xi'an Shaanxi 710089, China;
    2. Military Representative Office of Air Force Equipment Department, Xi'an Shaanxi 710089, China
  • Received:2021-12-24 Revised:2022-01-24 Online:2022-03-25 Published:2022-04-22

摘要: 在服役一段时间后发现飞机舱门的50CrVA钢弹簧在螺纹处发生断裂失效,分别对断裂弹簧的断口形貌、显微组织、硬度、氢含量和化学成分进行了测试与分析。结果表明,弹簧发生失效的原因是氢致延迟断裂,断口裂纹源区为沿晶开裂,晶粒表面存在典型氢脆断口的微观形貌特征。调查制造工艺流程发现,该弹簧首次镀镉后镀层存在缺陷,在未除氢的情况下退除镀层并重新电镀,致使基体引入了更多的氢,加上弹簧装配时螺纹处承受了偏斜载荷,促使弹簧在服役过程中加速断裂。对50CrVA弹簧钢进行工艺验证试验,复现了氢致延迟断裂的失效模式。

关键词: 50CrVA钢, 弹簧, 氢致延迟断裂

Abstract: After a period of service, a 50CrVA steel spring of the aircraft hatch door broke at the thread. The fracture morphology, microstructure, hardness, hydrogen content and chemical composition of the fractured spring were tested and analyzed, respectively. The results show that the failure of the spring is hydrogen induced delayed fracture, the fracture source area is intergranular cracking, and the typical hydrogen embrittlement fracture morphology exists on the grain surface. The investigation on the manufacturing process shows that more hydrogen is introduced into the matrix of the steel spring and the thread bears the bias load, both the factors promotes the fracture of the spring during service. The former factor is caused by without dehydrogenation when the cadmium plating with defects formed in the first cadmium plating process is removed and then replated, while the latter happens when the spring is assembled. The failure mode of hydrogen-induced delayed fracture is validated in the corresponding process experiment for the 50CrVA steel spring.

Key words: 50CrVA steel, spring, hydrogen induced delayed fracture

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