大型焊接容器局部热处理防畸变工装优化设计

doi:10.13251/j.issn.0254-6051.2022.03.043

金属热处理 ›› 2022, Vol. 47 ›› Issue (3): 234-238.DOI: 10.13251/j.issn.0254-6051.2022.03.043

大型焊接容器局部热处理防畸变工装优化设计

龙亮¹, 胡齐贤², 罗云², 郑红祥², 王玉杰²

1.广东省特种设备检测研究院惠州检测院, 广东惠州 516003;
2.中国石油大学(华东) 新能源学院, 山东青岛 266580

收稿日期:2021-11-27 修回日期:2022-01-03 出版日期:2022-03-25 发布日期:2022-04-22
通讯作者: 罗云,副教授,E-mail:luoyun@upc.edu.cn
作者简介:龙亮(1989—),男,工程师,主要研究方向为特种设备(承压类)检验及安全维护,E-mail: hgjx0909@163.com。
基金资助:
国家自然科学基金(51905545)

Optimization design of anti-distortion tooling for local heat treatment of large welded vessels

Long Liang¹, Hu Qixian², Luo Yun², Zheng Hongxiang², Wang Yujie²

1. Guangdong Institute of Special Equipment Inspection and Research Huizhou Branch, Huizhou Guangdong 516003, China;
2. College of New Energy, China University of Petroleum (East China), Qingdao Shandong 266580, China

Received:2021-11-27 Revised:2022-01-03 Online:2022-03-25 Published:2022-04-22

摘要/Abstract

摘要： 采用有限元方法对大型压力容器局部热处理畸变进行模拟,基于热处理最大畸变量,初步设计了工装的最佳尺寸,分析了不同直径和壁厚对筒体局部热处理畸变量的影响,得到了适用于不同筒体尺寸的最佳防畸变工装数量。结果表明,支撑台宽度0.2 m、支撑柱直径ø4 cm为最佳的防畸变工装尺寸。筒体的直径越大,热处理畸变量也越大;筒体壁厚越厚,热处理畸变量越小;防畸变工装数量越多,热处理畸变量越小。

关键词: 防畸变工装, 压力容器, 局部热处理, 热处理畸变量

Abstract: Local heat treatment distortion of large pressure vessel was simulated by finite element method. Based on the maximum distortion of heat treatment, the optimal size of anti-distortion tooling was preliminarily designed. The influence of different diameters and wall thicknesses on local heat treatment distortion of cylinder was analyzed, and the optimal number of anti-distortion tooling suitable for different cylinder sizes was obtained. The results show that 0.2 m of supporting platform width and ø4 cm of support column diameter are the best anti-distortion tooling dimensions. The larger cylinder diameter is, the larger heat treatment distortion is. The thicker cylinder wall is, the smaller heat treatment distortion is. The more the number of anti-distortion tooling, the smaller heat treatment distortion.

Key words: anti-distortion tooling, pressure vessels, local heat treatment, heat treatment distortion

中图分类号:

TG404

龙亮, 胡齐贤, 罗云, 郑红祥, 王玉杰. 大型焊接容器局部热处理防畸变工装优化设计[J]. 金属热处理, 2022, 47(3): 234-238.

Long Liang, Hu Qixian, Luo Yun, Zheng Hongxiang, Wang Yujie. Optimization design of anti-distortion tooling for local heat treatment of large welded vessels[J]. Heat Treatment of Metals, 2022, 47(3): 234-238.

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大型焊接容器局部热处理防畸变工装优化设计

Optimization design of anti-distortion tooling for local heat treatment of large welded vessels

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