金属热处理 ›› 2021, Vol. 46 ›› Issue (11): 232-235.DOI: 10.13251/j.issn.0254-6051.2021.11.041

• 表面工程 • 上一篇    下一篇

真实TGO界面形貌对热障涂层界面应力的影响

郭蕙敏1, 李博1, 张立群1, 陶敬镭1, 黄委1, 裴修远1, 肖俊峰2, 南晴2   

  1. 1.华能苏州热电有限责任公司, 江苏 苏州 215129;
    2.西安热工研究院有限公司, 陕西 西安 710054
  • 收稿日期:2021-07-10 出版日期:2021-11-25 发布日期:2021-12-08
  • 通讯作者: 肖俊峰,研究员,E-mail:xiaojunfeng@tpri.com.cn
  • 作者简介:郭蕙敏(1967—),男,高级工程师,主要研究方向为燃气-蒸汽联合循环机组运行与维护技术研究与应用,E-mail:13913992355@163.com
  • 基金资助:
    华能苏州热电厂科技项目(HNKJ20-G00)

Effect of real TGO interface topography on interface stress of thermal barrier coatings

Guo Huimin1, Li Bo1, Zhang Liqun1, Tao Jinglei1, Huang Wei1, Pei Xiuyuan1, Xiao Junfeng2, Nan Qing2   

  1. 1. Huaneng Suzhou Cogeneration Co., Ltd., Suzhou Jiangsu 215129, China;
    2. Xi'an Thermal Power Research Institute Co., Ltd., Xi'an Shaanxi 710054, China
  • Received:2021-07-10 Online:2021-11-25 Published:2021-12-08

摘要: 采用MSC.MARC有限元分析软件,以真实服役的某重型燃气轮机透平第一级动叶片表面热障涂层为研究对象,研究真实TGO界面形貌对热障涂层界面应力的影响。结果表明:在TC/TGO界面的TC层中,法向应力σ22分布中的拉应力位于波谷区域,压应力位于波峰区域,而在BC/TGO界面的BC层中,σ22应力分布与TC层相反;TC层与BC层的剪切应力σ12分布规律相同,均是波谷左侧的应力方向为负,波谷右侧的应力方向为正。TGO界面的波峰和波谷处的法向应力σ22值随TGO厚度的增大而增加;当TGO厚度不变时,BC/TGO界面振幅增大,TGO内和BC内的法向应力σ22值也随之增大。

关键词: 热障涂层, 界面应力, 热生长氧化物, 有限元分析

Abstract: Effect of real thermally growth oxide (TGO) interface topography on interface stress of thermal barrier coatings on the surface of first-stage blade of a heavy-duty gas turbine was studied by using finite element analysis software MSC.MARC. The results show that in the top coat (TC) layer at the TC/TGO interface, the tensile stress in normal stress σ22 is located in the trough area, and the compressive stress is located in the peak area; while in the bond coat (BC) layer at the BC/TGO interface, the σ22 stress distribution is opposite to that of the TC layer. The σ12 stress distribution of the BC layer is the same as that of the TC layer, the distribution of shear stress σ12 in the TC layer is that the stress direction on the left side of the trough is negative, and that on the right side is positive. The normal stress σ22 at the peak and trough in the TGO increases with the thickness increase of the TGO; and when the thickness of TGO is constant, with the increase of the amplitude of the BC/TGO interface, the σ22 stress in TGO and BC increases.

Key words: thermal barrier coatings, interface stress, thermally growth oxide (TGO), finite element analysis

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