面向效率提升的冷轧连续退火机组数学模型优化

doi:10.13251/j.issn.0254-6051.2025.06.039

金属热处理 ›› 2025, Vol. 50 ›› Issue (6): 255-260.DOI: 10.13251/j.issn.0254-6051.2025.06.039

面向效率提升的冷轧连续退火机组数学模型优化

王静^1,2, 宋利伟^1,2, 孙荣生^1,2,3, 刘英明⁴, 洪天生⁴, 白振华³, 蔡顺达^1,2

1.海洋装备用金属材料及其应用国家重点实验室, 辽宁鞍山 114009;
2.鞍钢集团钢铁研究院, 辽宁鞍山 114009;
3.燕山大学国家冷轧板带装备及工艺工程技术研究中心, 河北秦皇岛 066004;
4.鞍钢股份冷轧厂, 辽宁鞍山 114021

收稿日期:2024-12-03 修回日期:2025-03-26 出版日期:2025-06-25 发布日期:2025-07-08
通讯作者: 蔡顺达,工程师,硕士,E-mail: 845671540@qq.com
作者简介:王静(1982—),女,高级工程师,硕士,主要研究方向为先进汽车用钢冷轧工艺,E-mail: hongjing527@163.com。
基金资助:
辽宁省自然科学基金(2022-MS-450)

Optimization of mathematical model of cold rolling continuous annealing line for efficiency improvement

Wang Jing^1,2, Song Liwei^1,2, Sun Rongsheng^1,2,3, Liu Yingming⁴, Hong Tiansheng⁴, Bai Zhenhua³, Cai Shunda^1,2

1. State Key Laboratory of Metal Material for Marine Equipment and Application, Anshan Liaoning 114009, China;
2. Ansteel Iron & Steel Research Insititute, Anshan Liaoning 114009, China;
3. National Engineering Research Center for Equipment and Technology of Cold Strip Rolling,Yanshan University, Qinhuangdao Hebei 066004;
4. Ansteel Cold Rolling Plant, Anshan Liaoning 114021, China

Received:2024-12-03 Revised:2025-03-26 Online:2025-06-25 Published:2025-07-08

摘要/Abstract

摘要： 以2130立式连续退火机组现有数学模型为研究对象,针对模型在实际生产过程中存在的速度调整滞后、过渡时温度跳跃幅度大,进而造成带钢速度的频繁波动,并随之产生带钢加热及冷却速率的频繁变化,导致对于高强钢、双相钢、超深冲钢等性能要求较高产品组织均匀性将产生较大影响,造成成品性能均匀性较差,影响终端用户使用的问题,系统地分析了模型制约连退机组生产效率的瓶颈,通过数学模型优化得出机组的最优速度,建立了速度调节规则,在模型通入运行时会根据目标速度来计算设定值并及时调节,在保证生产速度最优的条件下对速度变化进行精准调节控制,最终使连退机组生产效率达到最大化。

关键词: 连续退火机组, 效率提升, 数学模型优化

Abstract: Taking the existing mathematical model of 2130 vertical continuous annealing line as the research object, the speed adjustment lag and large temperature jump in the actual production process of the model cause frequent fluctuation of strip steel speed, and then frequent changes of strip steel heating and cooling rate, which will have a great impact on the structural uniformity of products with high performance requirements such as high strength steel, dual-phase steel and ultra-deep drawing steel, resulting in poor performance uniformity of finished products. The problems that affect the use of end users are systematically analyzed, and the bottleneck that the model restricts the production efficiency of the continuous annealing line is analyzed. The optimal speed of the line is obtained through the optimization of the mathematical model, and the speed adjustment rules are established. When the model is put into operation, the set value will be calculated according to the target speed and adjusted in time, and the speed change will be accurately adjusted and controlled under the condition of ensuring the optimal production speed, and finally the production efficiency of the continuous annealing line will be maximized.

Key words: continuous annealing line, efficiency enhancement, mathematical model optimization

中图分类号:

TG333

王静, 宋利伟, 孙荣生, 刘英明, 洪天生, 白振华, 蔡顺达. 面向效率提升的冷轧连续退火机组数学模型优化[J]. 金属热处理, 2025, 50(6): 255-260.

Wang Jing, Song Liwei, Sun Rongsheng, Liu Yingming, Hong Tiansheng, Bai Zhenhua, Cai Shunda. Optimization of mathematical model of cold rolling continuous annealing line for efficiency improvement[J]. Heat Treatment of Metals, 2025, 50(6): 255-260.

参考文献

[1] 白振华, 李秀军, 李建中, 等. 超薄宽幅高品质冷轧板带工业化生产关键技术概述[J]. 轧钢, 2021, 38(3): 1-8.
Bai Zhenhua, Li Xiujun, Li Jianzhong, et al. Overview of key technologies for industrial production of ultra-thin and wide high quality cold rolled strip[J]. Steel Rolling, 2021, 38(3): 1-8.
[2] 刘亚星, 方永, 等. 带钢退火关键工艺与产品质量综合控制技术概述[J]. 轧钢, 2022, 39(4): 27-35.
Liu Yaxing, Fang Yong, et al. Overview of key process and product quality comprehensive control technology of strip annealing[J]. Steel Rolling, 2022, 39(4): 27-35.
[3] 马军. 连续热镀锌铝生产线辐射管退火炉的热模型的建立[J]. 四川冶金, 2006, 28(2): 40-43.
Ma Jun. How to model the thermal model of the continuous galvanizing lines’ radiant tubes furnace[J]. Sichuan Metallurgy, 2006, 28(2): 40-43.
[4] 杨长留, 仇钢, 张尊璞. 1550热镀锌加热炉加热模型研究和改善[C]//中国金属学会. 中国自动化学会全国第九届自动化新技术学术交流会论文集, 2004: 13-16.
[5] 王弢, 丛劲松, 曹凯, 等. 冷轧生产线连续退火炉加热段数学模型的应用[J]. 上海金属, 2007, 29(9): 122-127.
Wang Tao, Cong Jinsong, Cao Kai, et al. Application of mathematic model in the heating zone of continuous annealing furnace in cold rolling mill[J]. Shanghai Metals, 2007, 29(9): 122-127.
[6] 雷彤, 赵圳, 翟乾俊, 等. 连退机组RCS段冷却速度预报模型及其影响因素研究[J]. 塑性工程学报, 2020, 27(3): 23-26.
Lei Tong, Zhao Zhen, Zhai Qianjun, et al. Study on prediction model of cooling rate in RCS section of continuous annealing line and its influencing factors[J]. Journal of Plasticity Engineering, 2020, 27(3): 23-26.
[7] 孙文权, 韩应锐, 袁铁衡. 基于变步长策略的宽带钢连续退火温度场预测模型研究[J]. 轧钢, 2022, 39(4): 35-40.
Sun Wenquan, Han Yingrui, Yuan Tieheng. Research on prediction model of continuous annealing temperature field of wide stribased on variable stepsize strategy[J]. Steel Rolling, 2022, 39(4): 35-40.
[8] 金武明. 冷轧连续退火炉加热炉带温控制数学模型研究[C]//冶金轧制过程自动化技术交流会论文集, 2005, 767-770.
[9] 杨枕, 任伟超, 李洋龙, 等. 连续退火炉二级管温模型优化[J]. 冶金自动化, 2018, 42(7): 40-44.
[10] 郭英, 董斌, 叶波, 等. 热镀锌连续退火炉的数学模型研究[J]. 工业炉, 2011, 33(11): 4-7.
Guo Ying, Dong Bin, Ye Bo, et al. Study on mathematical model of hot-dip galvanizing continuous annealing furnace[J]. Industrial Furnace, 2011, 33(11): 4-7.
[11] 葛文昕, 岳继光, 吴毅平. 冷轧连续退火炉加热段温度控制模型[C]//全国冶金自动化信息网2012年年会论文集, 2012: 165-166.
[12] 薛锦添. 立式连续退火炉模型化与仿真平台开发研究[D]. 武汉: 华中科技大学, 2012.
[13] 宋利伟, 孙荣生, 蔡顺达, 等. 基于全面自动控制提升的连续退火模型功能优化研究[C]//第十四届中国钢铁年会论文集—6. 轧制与热处理, 2023: 1-13.
[14] 陈达兴. 连续退火炉加热段模型化及动态响应研究[D]. 武汉: 华中科技大学, 2012.

面向效率提升的冷轧连续退火机组数学模型优化

Optimization of mathematical model of cold rolling continuous annealing line for efficiency improvement

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 1

编辑推荐

Metrics

本文评价