滚珠丝杠用4150棒材感应淬火工艺及线圈仿真优化

doi:10.13251/j.issn.0254-6051.2025.04.049

金属热处理 ›› 2025, Vol. 50 ›› Issue (4): 317-322.DOI: 10.13251/j.issn.0254-6051.2025.04.049

滚珠丝杠用4150棒材感应淬火工艺及线圈仿真优化

杨雷, 袁世峰, 郝庆乐, 李光煜, 王陆军, 王生希

中国机械总院集团宁波智能机床研究院有限公司, 浙江宁波 315700

收稿日期:2024-11-11 修回日期:2025-02-24 发布日期:2025-06-13
通讯作者: 郝庆乐,男,高级工程师,E-mail:hao_ql@126.com
作者简介:杨雷(1994—),男,工程师,硕士,主要研究方向为导轨丝杆生产制造,E-mail:yanglei03@163.com。

Induction quenching process of 4150 rod for ball screw and optimization of coil simulation

Yang Lei, Yuan Shifeng, Hao Qingle, Li Guangyu, Wang Lujun, Wang Shengxi

China Academy of Machinery Ningbo Academy of Intelligent Machine Tool Co., Ltd., Ningbo Zhejiang 315700, China

Received:2024-11-11 Revised:2025-02-24 Published:2025-06-13

摘要/Abstract

摘要： 通过有限元软件Ansys Maxwell,建立了感应线圈与感应淬火工件之间的电磁场-温度场耦合数学模型,得到感应加热过程中的磁场分布与工件温度场分布,并通过感应淬火试验对模拟结果进行了验证。结果表明,所设计的感应线圈可使磁场聚集在工件淬火区域表面,实现感应加热,且3匝线圈加热10 s效果最优,工件表层最高温度约为903 ℃,达到设计预期。感应淬火试验结果与模拟结果吻合较好,丝杠坯料的硬化层深度为4.6 mm,硬度分布为半马鞍形,表面硬度明显提升,达到61.5 HRC,达到工艺要求。表明感应线圈设计合理,感应淬火工艺适当,可应用于高精度保持性滚珠丝杠坯料的生产。

关键词: 感应淬火, 感应线圈, 有限元仿真, 数值模拟

Abstract: Electromagnetic field-temperature field coupling mathematical model between the induction coil and the induction quenching workpiece was established by using the finite element software Ansys Maxwell. The magnetic field distribution and the temperature field distribution of the workpiece during the induction heating process were obtained, and the simulation results were verified by the induction quenching test. The results show that the induction coil can make the magnetic field gather on the surface of the quenching area of the workpiece to realize induction heating. The effect of induction heating with 3 turns coil for 10 s is the best, and the maximum temperature of the workpiece surface is about 903 ℃, which meets the design expectation. The induction quenching test results are in good agreement with the simulation results. The hardened layer depth of the screw blank is 4.6 mm, the hardness distribution is semi-saddle-shaped, and the surface hardness is significantly improved to 61.5 HRC, which meets the process requirements, indicating that the induction coil design is reasonable and the induction quenching process is appropriate. It can be applied to the production of high-precision retention ball screw blanks.

Key words: induction quenching, induction coil, finite element simulation, numerical simulation

中图分类号:

V252.2

杨雷, 袁世峰, 郝庆乐, 李光煜, 王陆军, 王生希. 滚珠丝杠用4150棒材感应淬火工艺及线圈仿真优化[J]. 金属热处理, 2025, 50(4): 317-322.

Yang Lei, Yuan Shifeng, Hao Qingle, Li Guangyu, Wang Lujun, Wang Shengxi. Induction quenching process of 4150 rod for ball screw and optimization of coil simulation[J]. Heat Treatment of Metals, 2025, 50(4): 317-322.

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滚珠丝杠用4150棒材感应淬火工艺及线圈仿真优化

Induction quenching process of 4150 rod for ball screw and optimization of coil simulation

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